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Where the Engineering work sequence does not match that of construction….

 

For that reason, Civil Works Installation drawings (page 88), complete with all underground objects and networks, are required very early, for construction reasons, as completion of civil works is a pre-requisite for mechanical works to proceed.

The irony is that these drawings come last in the Engineering work sequence. Take the example of the drains. This is the last network Process engineer will care about… It will nevertheless be a show stopper for the installation of process lines, which will have been designed much earlier.

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What is Project Plan

 

-In the design method of the project plan, there is always a leader who will initially govern the work that will be enforced throughout the process. There are different means of establishing a project plan. Whether one desires to use software that has been pre-planned or a course of action that calls for self-designation origin, all have certain commonalities that might include:

-Measurable Goal Setting. There must an idea as to where the project is going and in a given time frame what is to be accomplished. The goals must be obtainable and able to gauge. A given time frame must be set to complete a specific sector of the project assigned to certain individuals and that responsibility must be monitored, measured, and a record kept of events by an appointee. This is especially important in situations where each portion of the project relies on completion of another.

-Identifying deliverables. Deliverables can be defined as changes that were made or something new that has been added to accomplish the goals. At any rate, the deliverable should be identified, stating what different steps were used, apart from the original, to meet the achieved goals. Make sure that deliverables are given to an authorized individual and approved. 

-Schedule Planning. Deciding how to use the timeframe that has been given to complete a project to meet the specified goal is important. This route will help one to understand what can be reasonably accomplished, use time wisely, provide extra time for the uncertainties, and to lessen overextension of oneself.
 

-Support plans. These plans include the process that will be used to accomplish the goals of the project. What approach will be used?What are the requirements for reaching the goals of the project? 

Back up plans. For every project that is planned there has to be some type of back up plan. If any part of the original procedures fail or has to be completely changed, there should be another avenue available to take its place. This will lessen the amount of set backs, reassuring that the time allocation that has been set for the project to be finished is met. 
 

Benefits of Project Planning
-Timely completion of project. Time is of the essence and with project planning one can be assured that the project will be completed on target.
-Uninterrupted work flow. In addition, project planning will lessen the disruption of work and allow for continuous progression without a lot of delays.
-Cost Control. The expenditure for the project will be decreased because the monies have been previously allocated and planned to the last penny as to what will be spent on what and when.
-Decreased changes. A work in progress is unsuccessful if there are many changes that have to be carried out and reworked. Project planning reduces these occurrences to the minimal.
-Keeps management informed. Project planning keeps management informed with timely reports as to the status of the project. No one has to guess or wonder what is actually going on, but information will be provided through memos, emails, etc.
-Stability. There is strength among the assigned workers when there is a project paln. Each individual has a clear understanding of what he or she is responsible for and when it is due. Project planning assures that the participants are running the project, instead of the project running them.

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A few things Engineering must do to enable the fast track execution of projects


- a good system in place for design changes. First, develop a strong resistance to design change and habit to strive to find alternatives. For changes that cannot be avoided, early implementation by means of identification of all impacts, prompt actions (E, P, C) and precise dedicated follow-up of implementation of all actions,

- focus and control of key vendor drawings (interface dwgs: GA, foundation and loads, piping connection, load list, PID, control narrative, C&E), avoiding engineering hold up due to vendor information,

- proper organisation for spooling, reducing the lag between design and shop ISOs, such organisation integrates both engineering and the construction contractor,

- definition of relevant early work packages, with construction, during construct-ability workshop,

- maintain up-to date bill of quantities, e.g., list of steel structures to be erected, with dwgs and material delivery dates, for Site to plan adequate resources,

- provide Site with adequate and updated list of items, material take-of, item count etc. to enable an accurate monitoring of the construction progress. The Construction progress shall indeed be measured against the up-dated work volumes. The later, which constitutes the "100%" will keep changing up to the end of Engineering. It is necessary that such changes are incorporated in the Construction progress measure in order to reflect the progress against the actual work volume,

- Implement a precise Engineering progress monitoring. Such as precise progress monitoring is one where steps are precisely and indisputably identified, such as with a binary status 0/1 (document not issued/document issued). Intermediate statuses, such as "document started" etc. shall not not considered. The individual document status is weighted by the number of documents to give the progress of a task consisting of the issue of multiple documents, such as P&IDs.

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Schedule updating

 
Schedule up-dating
The completion date is extended by the impact of the event, as demonstrated by the schedule logic, on the completion date.
There will therefore be an extension of the completion date only if the event affects the critical path of the schedule network, i.e., a chain of activities with no float.
 
The calculation of an extension of time is therefore totally dependent on the integrity of the schedule network.
Let’s focus on what comes into this integrity:
 
- firstly, the integrity of the initial schedule, submitted for the Owner’s review and, once approved, becoming the baseline,
 
- secondly, the integrity of each schedule up-dates
 
The object of the present post is to give insights into the second bullet point: schedule up-dates.
 
The contract requires the contractor to update the project schedule periodically (usually the contractually specified period is a 30 calendar days period) and evidence whether the project completion date or contractual milestones are met or delayed.
 
At the end of any period, the up-date of the schedule consists of entering:
 
• The actual staring date of the activities that have actually started during the period
 
• The actual completion date of the activities that have been completed during the period
 
• The remaining durations of each activity that is in progress.
 
• Any event that has occurred in the period between the 2 cut-off dates, typically month N and month N+1, and has caused delay or a modification to the schedule network.
 
• The modifications to the activity network resulting from the better knowledge gained in the period about the project, such as more precise estimate of quantities, work volumes, sequence etc. allowing to refine the coming plan
 
 
(more details about how the scheduler actually proceeds are given at the bottom of this text)
 
 
Hence the up-date consists of both:
 
• adjusting the time schedule according to past performance
 
and
 
• refining the time schedule of the future activities.
 
When updating the schedule (the 5 steps above), the scheduler uses and relies on a variety of information, including:
 
- reports of actual work done, such as documents issued, purchase order placed etc.
 
- minutes of meeting, allowing to identify hold-up’s and make sure they are reflected,
 
- trend register, allowing to identify hold-up’s, in particular from Client, and make sure they are reflected
 
Once the 5 above steps are done, the scheduler will re-schedule the Project, by making a forward pass, which will give the latest forecasted dates of future activities and the Project Completion Date (CD).
 
This forecast, in particular that of the CD, is an estimate that will change at the next schedule up-date. Actions do NOT need to be taken at each schedule up-date should the CD slip beyond the required one.
 
Indeed, the CD might revert to the original one at the next up-date should, for instance, the lead time of an equipment prove shorter than expected etc.
 
Should the CD remain consistently delayed over few schedule up-dates (says 3 successive periods), the Planner will then consider a 6th step in the schedule up-date: re-planning.
 
 
• This will consist of reviewing the critical paths, the sequence and duration of their activities and identifying what changes to the execution, such as doing some activities in parallel, increasing resources to reduce a task duration, changing the work sequence or method etc. are required to revert back to the original CD.
 
 
From a contractual and commercial perspective, the up-date of the level 3 schedule is highly critical as the level 3 is the only tool that fully identifies and supports the existence of a causal link between the event and its consequence that is: a delay of activities of the critical path.
 
Only with such support Contractor can firmly establish its entitlement to an Extension Of Time (EOT) and identify the liable party.
If a CPY event impacts the critical path, this exercise will permit to quantify the extent of this EOT and, as a consequence, the cost that contractor may claim (time related costs).
 
The critical paths will become more precisely defined, and will change during the project execution.
 
As impact to the critical path forms the basis for the calculation of an EOT, it is essential that schedule up-dates properly reflect the current and critical paths(s).
 
This means that the level 3 schedule must be based on the up-to-date execution plan of the CTR, in order to allow assessing the true impact of any event.
 
Additionally, it is essential that all delays of CPY origin are reflected in the schedule up-date as the CTR’s obligation under the contract is to up-date the level 3 on a regular basis with all impacts.
 
Overlooking one delay event would forfeit CTR’s right to an EOT.
 
 
 
Annex:
 
DETAILS OF LEVEL 3 SCHEDULE UP-DATING OPERATION BY THE PLANNER:
 
 
 
STEP 1: REFLECT PROGRESS OF WORK DONE IN THE PERIOD
 
 
0) Do nothing for finished activities.
 
1) Activity that was already started in the previous schedule up-date and that was forecasted to finish in the reported period:
 
• If the activity has actually finished, put the AF date.
 
• If the activity has not finished. Its finished date should be re-forecast. This can be done in 2 ways: either by asking the discipline concerned an estimate of when it will be completed, and entering a corresponding “remaining duration” in the scheduling software, or by entering a percent progress and letting the software calculating the finished date. Contractors usually use the first method as it offers more “flexibility”.
 
Let’s consider the two methods:
 
Say an activity has an original duration of 20 days and started 10 days ago. Say the progress is 50% at the cut-off. When asked, the concerned discipline states that the activity will only be completed in 20 days. Using the first method allows to set the finished date as per the estimate of the discipline by entering a remaining duration of 20 days. Thus from an initial duration of 20 days, the updated duration shall be 30 days.
 
Using the first method and entering the 50% percent progress figure would have the scheduling software calculate a remaining duration of 10 days (as 50% progress in 10 days leads to 100% of the activity to be completed in 20 days).
One sees that, due to the non linear progress of most activities, in particular Engineering activities, the first method is more suitable than the second.
 
2) Activity that was already started in the last schedule up-date and that was NOT forecast to finish in the reported period:
 
The planner might change the remaining duration, if required, upon advice from discipline about estimated remaining duration.
 
3) Activity that was forecasted to start in the reported period:
 
• If the activity has actually started, enter the AS and up-date, if required, the remaining duration
 
• If the activity has not started in the reported period, put a forecast start as a fixed date (constraint), as advised by the concerned discipline. (note: this constraint overrules the logic). Modify the original duration if required.
 
Note: do not extend the lag with the predecessor as this is not logical: the reason for the delay is not a lag between the 2 activities.
 
4) Activity that was neither forecast to start nor to finish in the reported period:
 
As this activity is linked to predecessors, it might shift automatically through the schedule logic as a result of the shift of its successor(s) due to start or finish in the reported periods and up-dated in steps 1 and 2.
 
Additionally, the planner might change the remaining duration, if required. This will happen, for instance, if the amount of work anticipated for the activity has a result of the project progressing, better definition etc
 
STEP 2: CORRECT THE NETWORK WITH LATEST AVAILABLE INFORMATION ABOUT THE PROJECT
 
Refine the schedule logic and task duration with the more precise information now available, e.g. equipment lead time, amount of work for activities etc.
 
This will also entail addition and deletion of activities. A schedule density indeed increases when time is closing in: its density will be high for the next three month, medium between 3 and 6 months and low beyond 6 months.
 
For instance, as soon as more information among a category of equipment will be known, one of them will need to be singled out as a long lead time, or requiring more time for assembly etc. E, P and C activities for this equipment will be separated form that of its equipment group by creating new activities.
 
Re-schedule and look at the impact on the CD.
 
Looking at the critical paths, correct some obvious mistakes to avoid unrealistic impact on the CD.
 
Do not go beyond this type of corrections. In particular, do not change the sequence or activity duration unless to reflect the true anticipated execution and latest information.
 
This gives the trend or forecast, reflecting the true estimated completion date on the basis of the actual progress and latest information to date.
 
Up to this point what the scheduler did is to reflect the true status of the project and to derive the trend, i.e. forecast completion date, nothing more.
 
This is similar to what the cost engineer would do while identifying the “to go”, i.e. what remains to be spent.
 
STEP 3 (NOT SYSTEMATIC): RE-PLAN, IF REQUIRED, TO REVERT TO THE ORIGINAL CD
 
This step, which takes time and requires reset of commitments from various parties, does not need to take place at each schedule up-date every month.
 
Additionally, from one month to the other, it may very well be that the anticipated delay to the CD will be resolved.
When review and re-planning is required to revert to the original CD, the following shall be done:
 
Review the different Critical Paths:
 
• Revisit each critical path, check that the sequence is correct, e.g. no spurious logic links, adjust the sequence as required, adjust activity durations based on latest information, such as equipment lead time, work volumes, latest information related to construction sequence etc.
 
• If the previous step is not enough to revert to the original CD, identify some change of logic, such as carrying out activities in parallel etc, or reduction in duration, that would allow to revert to the original CD. Discuss the same with the concerned parties: Engineering, Procurement and Construction managers and get their buy in. It is very important at this stage to get such commitments.
 
• Finally, describe and explain the basis all the above changes in the schedule up-date narrative, in order:

  • 

To build everyone, in particular the Client’s, confidence that these changes of logic/duration are sound,

 

 

  • 

To ensure the changes are fully evidence to everyone, so that each one takes the proper actions that concerns her/him
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